Saturday, March 2, 2013

Introduction to DC circuits


For this experiment, our goal is to model a tethered remote operated vehicle (ROV) to find:
1) The maximum permissible cable resistance required for the load to function properly.
2) The maximum distance between the battery and load using AWG #30 cable.
3) The distribution efficiency.
4) The approximate time before the battery discharges.

We will consider this circuit model with the following assumptions:
1) Load is rated to consume 0.114W when supplied 12V.
2) Load's minimum voltage is 11V.
3) The battery will be at a constant of 12V and has a capacity of 0.8 Ahr.


By using P = V^2/R, we found the RLoad = 1000 Ω.
As for RCableTot, a variable resistor box of a power rating of 1 W was used.
For the power supply, VBatt was set to 12 V, but the measured value was 12.34 V with a max supply current of 2 A.


Color Code
Nominal Value
Measured Value
Within Tolerance
Wattage
Br
Blk
Blk
Br
1000
989
No
1/8 W


Next, the schematic was built using a black resistor box as the variable resistor.

 
By connecting the DMM to the load in parallel, we were able to change the variable resistance until VLoad was close to 11 V. To finish the experiment, voltage, current, and the variable resistor was measured, and the circuit was disassembled and put back in its original place.

VLoad = 10.99 V
IBatt = 11.22 mA
RCableTot = 105 Ω

As for data calculation,
a) Since Amp-hr = amps x time for a 0.8 Ahr battery,
Time to Discharge = 71.2 hr

b) By finding the power to the load, and cable, we can find power efficiency using the formula 
Pout/(Pout+P­lost).

Pout = 0.1222 W
lost = 0.0132 W
Efficiency = 90.25% 

c) We are not exceeding the power capability of the resistor box of 1W because the power is 0.0132W.

d) Given the resistance of AWG #30 wire is 0.3451 Ω/m.
The total wire length is 105 Ω * 1m/0.3451Ω = 304 m.
Since the ROV needs a forward and return conductor,
304/2 m = 152 m is the maximum distance between the battery and load.

e) For the robo-sub using AWG #28 with a 60 foot tether. Since the signals through the tether are 20mA 5V and high is 2.6-5V, we are left with 5-2.6 = 2.4V. Then the resistance of the wire is 2.4/20 V/mA = 120 Ω. Given AWG #28 has a 0.0649 Ω/ft, then the length of the wire is 1849 ft.
The longest distance is 1849/2 = 924.5 ft.

f)Given 48V at 10A and ensuring the sub receives 36V, only 48-36 = 12V remain. Then the resistance = 12/10 = 1.2 Ω. Assuming that the tether is 60 ft, then 1.2/60 = 0.02 Ω/ft. Therefore, the minimum cable should be AWG #22.

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